Delivering Innovation: Zeton Designs and Builds Modular Demonstration Plant for Travertine Technologies

June 25, 2026

Zeton recently completed the design and fabrication of a modular demonstration plant for Travertine Technologies, a U.S.-based company developing a novel electrochemical process for carbon-negative chemical production. The plant, now installed in Rochester, NY, is a key step in Travertine’s mission to decarbonize industrial supply chains by converting waste streams and captured CO₂ into valuable products such as sulfuric acid, phosphoric acid, and calcium carbonate.

Travertine’s process posed unique engineering challenges, requiring a custom modular solution capable of integrating electrochemical reactors, gas handling systems, and solid-liquid separation—all within a compact footprint suitable for rapid deployment and scale-up. Zeton’s team worked closely with Travertine to translate their lab-scale concept into a fully functional demonstration unit.

One of the most intricate aspects of the project was managing the piping layout and drainage design around the electrolyzer system. The relatively small plant footprint introduced routing constraints that required creative solutions to maintain accessibility and ensure mechanical integrity. Achieving reliable free-draining from the electrolyzer to the recirculation tanks was particularly complex, requiring close coordination between equipment design and layout to ensure proper elevation, slope, and support. These challenges were met through thoughtful planning and collaboration, resulting in a robust and efficient configuration.

The completed plant enables Travertine to validate its technology under real-world conditions. Zeton’s modular approach provided the flexibility and speed needed to meet aggressive timelines and accommodate future process iterations.