Bridging the gap between bench-scale chemistry and commercial manufacturing.
When you’re on the critical path to technology commercialization, you need to know that you have a team of experts on your side that you can trust and have complete confidence in to help you successfully bridge the gap between bench-scale chemistry and commercial manufacturing.
“The Mark IV design represents a major step forward in evolution of the Davison Circulating Riser pilot unit. The ergonomics of the unit have been considerably improved as a result of the new equipment and skid layout, and the additional of positioners on the pressure control valves along with the new state-of-the-art control system has significantly improved overall system performance.”
W.R. GRACE & CO.
THE DESIGN AND BUILD: SCALABLE SOLUTIONS FOR PILOT PLANTS
Having completed over 800 projects world-wide, Zeton has grown since 1986 to become the largest and most successful pilot plant design and manufacturing specialists and pilot plant equipment suppliers around the globe.
With our technology-neutral position, Zeton offers cutting-edge design and solutions to fully scalable pilot plants, allowing our customers to bring even their most challenging process development technology to market ahead of competitors while protecting their intellectual property and innovations.
Our state-of-the-art design-build facilities in Enschede (The Netherlands) and Burlington (Canada) supply pilot plants to scale-up and develop your innovative process technology while our unique project methodology keeps your project on track towards success and mitigates risks of cost overruns.
Zeton’s experienced engineers and craft technicians take pride in translating your process technology into a safe, fully automated working pilot plant.
Engaged across a range of industries, we customize each pilot plant with specific pilot plant equipment, control and instrumentation solutions to deliver the research objectives you require.
Polypropylene Pilot Plant
Highly exothermic polymerization process pilot plant
A Continuous Pharma Modular Plug-and-Produce Manufacturing Plant
Biomass Pyrolysis and Bio-Oil Catalytic Cracking Pilot Plant
Fluidized Bed Chemicals Pilot Plant
Solvent Dehydration Membrane Unit
Hydromet Autoclave Module
Mark IV DCR FCC Pilot Plant
Hydrotreater Pilot Plant
Tritum Capture Unit
Production Simulation Pilot Plant
Hydrotreater Test System
Food Additive Plant
ZETON'S PILOT PLANT PROJECTS INCLUDE:
Work with the world leader in pilot plant design and fabrication to take your process technology to market.
Alkoxylation Ethylene Oxide plant
Bio-based acid leaching pilot plant
Bio-based chemicals oxidation pilot plant
Bio-chemical hydrotreater pilot plant
Bio-monomer recovery pilot plant
Bio-mass catalytic cracking pilot plant
Chlorinated fluorocarbons plant
Coal gasification plant
Coal gasification liquor filtration plant
Coal liquefaction/heavy oil co-processor
Coal pyrolysis pilot plant
Continuous solution phase PE double loop PP unit
Crystallization pilot plant
Delayed coking pilot plant
Ebullated bed hydrocracking pilot plant
Electrocoagulation fines removal pilot plant
Emulsion polymers pilot plant
Ethylene styrene interpolymer
Fischer-Tropsch (FT) pilot plant
Feed Preparation Units
Fixed bed reactor for monolith testing
Furfural extraction of lube oils
Gas phase PE polymerization (CTSR and fluidized bed)
Grace Davison Circulating Riser (DCR) for FCC catalyst evaluation
Gas-to-liquids (GTL) pilot plants
Heavy oil hydroprocessing
High-density polyethylene (HDPE) high pressure emulsion plant
High pressure acid leach (HPAL) pilot plants
High pressure emulsion polymerization pilot plant
Hydraulic wash column pilot plant
Multi-reactor polystyrene (PS) plant
Multi-skid, pressure acid leach pilot plant(s)
Oil desalting pilot plant
Pervaporation pilot unit
Pharma and chemicals flow chemistry pilot plant
Pharmaceutical intermediates mini plant
Phosgene pilot plant
Polyurethanes pilot plant
Polypropylene (PP) plant with gas phase reactor
Pressure oxidative leach pilot plants
Slurry phase PE (loop reactor)
Solution/slurry phase PE polymerization pilot plants
Davison Circulating Riser (DCR) Pilot Unit – Mark IV for W. R. Grace & Co.
Zeton delivered its first DCR Pilot Unit to British Petroleum in London England in 1989 after entering an agreement with W. R. Grace & Co. to design and build the Davison Circulating Riser (DCR) FCC Pilot Unit.
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