Lab Scale Systems

Take your process technology to commercialization.

With an experienced team of skilled engineers and craft technicians, Zeton understands the critical importance of laboratory scale systems and offers the integrated laboratory solutions and pilot plant scale up opportunities you need to take your process technology to commercialization.

Zeton engineer in hard hat working on a lab scale system

"We are very satisfied with the units themselves and the good collaboration we have had with the Zeton team throughout the project. We attest to your expert knowledge, willingness to satisfy and to the high quality of your delivery to us."

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PROJECT MANAGER AT AN INTERNATIONAL OIL & GAS COMPANY

Lab Scale Systems

THE LATEST IN AUTOMATION TECHNOLOGY

Our unique proven approach to designing and building laboratory scale systems and attention to detail ensures our customers’ laboratory solution requirements and expectations are fully met, if not exceeded.

Zeton's unique solutions, leading processes and industry experience can help you conquer lab scale systems and pilot plant scale up across even the most challenging process development niches. Zeton's fully automated lab scale systems are delivered ready-to-run with your preferred software and complete with engineering and operational documentation.

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  • From single to multi-reactor configurations, Zeton's custom designed and built lab scale systems have been manufactured to handle catalyst loadings of less than one gram, with fractionation/recycle and integrated analytical capabilities.
  • Microreactor and small laboratory scale systems for catalyst testing can be designed and built with fixed bed, fluidized bed and/or continuous stirred-tank reactors.

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Zeton's dedicated manufacturing bays in Enschede (The Netherlands) and Oakville (Canada) facilitate the design and fabrication of lab scale systems for delivery to customers worldwide. We also offer engineering and field services including on-site installation and start-up support.

Lab Scale Systems

Lab Scale – Filtration Module
Lab Filtration Module
Lab Scale – Lab Scale Set-up Ligning Depolymerisation Unit
Lab Scale Set-up Ligning Depolymerisation Unit
Lab Scale – Crystallizer Units
Crystallizer units
Lab Scale – Pharma GTL Catalyst Test System
Pharma GTL Catalyst Test System
Lab Scale – Ebullated Bed Bio-oil Hydroprocessing Unit
Ebullated Bed Bio-oil Hydroprocessing Unit
Lab Scale – ACE Units in Production
ACE Units in Production
Lab Scale – Carbon Monoxide Conversion Unit
Carbon Monoxide Conversion Unit
Lab Scale – Lab Scale Polyolefins Unit
Lab Scale Polyolefins Unit
Lab Scale – Continuous Kilolab Flow Chemistry System
Continuous Kilolab Flow Chemistry System
Lab Scale – Slurry Pre-Heat System
Slurry Pre-Heat System

TAKE ADVANTAGE

ZETON'S LAB SCALE SYSTEMS PROJECTS INCLUDE:

Take advantage of Zeton's industry-leading expertise and experience and get your process technology to market faster.

  • Activated Carbon Test Unit
  • Absorption/Desorption
  • Amine CSTR Reactor System
  • Autothermal Reforming (ATR) Unit
  • Catalyst Activation
  • Catalytic Reforming (Multiple Reactor)
  • Chemical Reactor Test Strand, Fixed-CSTR and Berty Reactors
  • Cyclic Metals Impregnation (CMI) or Fresh FCC Catalyst
  • Cyclic Propylene Steaming (CPS) of FCC Catalyst
  • Diesel Hydrogenation
  • Distillation Units
  • Dual De-NOx Reaction
  • FCC Catalyst Deactivation
  • Fischer-Tropsch Catalyst Testing Unit
  • Fuel Cell Feed Reformer Systems
  • Gas Purification
  • Heavy Oil Upgrading/Hydroprocessing
  • High Throughput Experimentation (HTE)
  • Hydrocracking (HCU)
  • Hydrodesulphurization (HDS)
  • Hydrogenation Systems
  • Hydrotreating
  • Ketone Dewaxing
  • Metathesis Catalyst Testing Unit
  • Micro Activity Testing (MAT) of FCC Catalyst
  • Microreactor Units
  • NMR-MRI Catalyst Testing Plant
  • Polyolefins Catalyst Testing Unit
  • Portable Batch Polymer Catalyst Testing
  • Process Intensification Systems
  • Resid Intensification with Autosampler
  • Steam Deactivation Unit
  • Tritium Capture System
  • Water-Gas Shift Catalyst Testing Plan

CASE STUDY

Case Study – Lab Scale System: University of Cambridge

The University of Cambridge invited Zeton to design a custom lab scale system for using magnetic resonance techniques in catalyst testing. The goal was to spatially map chemical composition, concentration gradients, temperature, and gas and liquid flow profiles within a working reactor. Zeton solved the challenge of integrating a non-metallic, non-magnetic reactor section into an NMR spectrometer, delivering a system capable of testing scaled-down industrial and microchannel reactors across a range of sizes and…

Lab scale system on a mobile frame, built by Zeton for the University of Cambridge