ADVANTAGES
OF ZETON'S MODULAR DESIGN AND FABRICATION
APPROACH
TO SMALL SCALE COMMERCIAL PLANTS
In addition to lab, pilot
and demonstration scale plants, Zeton's modular scale know-how has been
applied to small scale commercial plants for a variety of applications.
These can include small volume
specialty chemical production
units, plants for producing market development/introduction quantities
of new materials for larger volume markets, as well as pre-built modular
facilities to replace or augment
existing facilities where
space is an important consideration. The following points summarize
the key advantages of Zeton’s proven design and fabrication methods for
modular small scale commercial plants:
1.
Zeton performs the preliminary and detailed design as well as fabrication
of the modular plants at the same location. This provides total control
over plant delivery. Our European and Canadian facilities consist
of an engineering design office and a modular plant fabrication facility.
This enables efficient design of the plants with less detailed design documentation
and therefore less cost to fabricate the plant.
2.
Zeton has proven many times that our integrated "Fast Track" single source,
design-build modular approach saves both project time and manhours by reducing
unnecessary internal co-ordination documentation thereby saving our clients
money. We’d be happy to discuss how this very productive technique
works in practice.
3.
Zeton provides the detailed design and fabrication of modular plants, on
a lump sum, fixed price basis. This controls our client’s costs and
eliminates the uncertainties and risks of cost overruns. Compared
to engineering and design services normally provided on a reimbursable
basis, the risks associated with outdoor jobsite construction, including
weather interruption, productivity and labour relation threats, all are
eliminated.
4.
As a sole source supplier of modular plants, Zeton is responsible for the
detailed design, procurement, mechanical and electrical fabrication, control
system configuration and testing. This eliminates any potential problems
of quality, functionality and indeterminate responsibility when different
parties supply the design and various components of the plant.
5.
Zeton is broadly experienced in the specification, configuration, programming
and installation of control systems for modular plants.
Selected
examples include:
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1000 Barrel per day Biodiesel production plant.
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Electronic chemicals manufacturing plant.
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One hundred kg/hr co-polymer semi-works.
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Small scale commercial plant for
diesel-from-gas market introduction.
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Small scale commercial plant producing
food additives from biomass.
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